Equipment

Our modern production mills: Man and machine in tune

Steel mill      

Electric arc furnace

  • construction in 1999
  • Ccast weight approx. 80 t
  • 75 MVA transformer
  • 1 door burner
  • computer-based process support and process tracking

Ladle furnace

  • modernization 2002
  • heating and treating positions
  • wire coiling
  • rinsing over bottom block
  • computer-based process support
  • and process tracking

vacuum machine

  • constructed in 2005
  • 2 tanks with a single cover
  • mechanical vacuum pumps
  • 6-strand wire coiling machine
  • computer-based process support
  • and process tracking

Continuous casting machine

  • construction in 1998 / modernization 2007
  • 4-strands, radius 8 m
  • electromagnetic stirring in the mould
  • and at the solidification point
  • computer-based process support
  • and process tracking

Rolling mill

Walking beam furnace

  • Max. capacity 120 t/h = 65 billets/h
  • natural gas heated
  • heat recovery: 18% of the energy input
  • drawing temperature 1100°C - 1250°C

Rolling mill

  • 1 strand high capacity rolling mill intermediate
  • cooling track (normalizing rolling >33.5 mm)
  • 3 product lines: Stelmor, Garrett, cooling bed
  • average rolling capacity: 86 t/h

Stelmor line

  • range of dimension: 5,5 mm - 22 mm rolling
  • speed max. 85 m/sec.(=306 km/h)
  • controlled cooling

Garrett line

  • range of dimension: 17.6 mm - 44 mm
  • 2 alternating charged reelers
  • entering speed max. 20 m/sec.

 

Cooling bed

  • dimension range: 15,7 mm - 66.0 mm
  • coiling speed max. 14 m/sec.
  • surface 78 m x 11,5 m

Adjustage Stab

cross rolling straightening plant with periphery

  • 2 cross-roller machines each with
  • max. 12 t/h throughput
  • 9 driven rolls
  • max. bar length 12 m
  • periphery for constant profuction flow

Oberflächen- und Volumen-Prüfanlagen

  • Wechselfeld-Streuflussverfahren zur Erkennung von Oberflächenfehlern
  • Verwechslungs- und Entmagnetisierzungsanlagen
  • Ultraschall-Vollvolumenprüfung durch "Phased Array"-Technik

Adjustage Draht

Oberflächenbeschichtungsanlage für Draht

  • Drahtabwickler und Richtanlage
  • Strahlprozess inline
  • Elektrolytische Beschichtung von Zn- oder Ca-Phosphat
  • Seife-, Kalk- und Polymerschicht0
  • Coiler mit Bindeanlage (Einzel- wie Doppelbunde)